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01 · Design, Build, Test

Competition Robot

UC San Diego · Mechanical Design · Sept to Nov 2024

A compact robot that drives, rotates an arm, and grasps objects with a geared claw. Engineered end to end from concept sketches through scored competition runs using Fusion 360, GD&T, Soldering, and quasi-static force analysis.

3.48 N
pushing force
250 g
payload lifted
points vs. target
As-built robot: claw, rotating arm, friction drivetrain.
As-built robot: claw, rotating arm, friction drivetrain.
Fusion 360 CAD with labeled subassemblies.
Fusion 360 CAD with labeled subassemblies.

What

  • Compact robot that drives, rotates an arm, and grasps objects with a geared claw.
  • Built end to end: concept sketches, Pugh-chart selection, CAD, fabrication, and scored testing.

How

  • Claw: interlocking spur gears that open and close the gripper arms.
  • Rotating arm: a 6.75:1 compound gear train driven by a geared DC motor.
  • Friction drivetrain: motors, mounts, axle holders, and friction wheels.
  • Quasi-static force analysis and free body diagrams; aluminum and 3D Printing parts.
  • Electrical: hand-soldered the motor and switch wiring for the drivetrain.

Results

  • Lifted a 250 g payload (390 g total), beating the 300 g target.
  • Drivetrain produced 3.48 N pushing force versus a 2.5 N requirement.
  • Scored double the point target on the competition table.

Tools & methods

  • Fusion 360
  • AutoCAD
  • Laser cutter
  • 3D printing
  • Machining
  • Soldering

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